Q: Single-Phase Surface Pump

Power Range 0.25hp~1hp Stator Operators 10 (Machine:3 /Wiring:7) Productivity 800~1100 pcs (10 hr. & 90% Activity) Model Change <30 min. (2 opt.) Please swipe left and right to see the full form. All specifications and designs are subject to change without notice. W Customer is a leading surface pump manufacturing brand, specializing in the production of high-quality water pumps. While W Customer's existing stator supply met the required standards, their production capacity was limited. In order to enter the international market, W Customer has made the decision to invest in an automated production line for motor stators, aiming to fulfill a high volume of international orders in the future. To address the future shortage of labor, the production line incorporates a stationary automated assembly line and four robotic arms. The line also utilizes dual-head automatic winding machines to improve efficiency and quality of the winding process. Additionally, a turntable coil insertion machine is employed to enhance material feeding efficiency, aligning with the daily production capacity plan. Furthermore, the introduction of automated welding machines has overcome the limitations of manual wire welding, ensuring stable welding quality. These technologies will enhance production efficiency and ensure product quality. The implementation of an automated stator production line by W Customer is driven by the company's future development and market strategy. This investment has increased in-house production capabilities, improved delivery flexibility, and enhanced the company's competitiveness.

Q: Single-Phase Compressor Motor

Power Range 1.5 hp Operators 22 (Machine:5 /Wiring:17) Productivity 1800 pcs (11 hr. & 95% Activity) Model Change <30 min. (10 opt.) Please swipe left and right to see the full form. R Client, a leading global supplier in the compressor industry, operates large factories worldwide. With an annual production capacity of 45 million compressors and motors, they cater to renowned brands across residential, commercial, and industrial sectors. GMW has partnered with R for over 20 years, providing stator production equipment, lines, and global technical services. This enables them to achieve stable, highly automated production, reducing maintenance and labor costs. GMW excelled using advanced equipment like servo paper insertion, dual-head vertical winding, servo coil insertion, multi-station coil forming, and inter-station material transfer systems. From conception to delivery, we completed the project in 6 months, optimizing equipment structure and software. Production efficiency improved from 33 to 20 seconds per unit, increasing daily capacity by almost 700 units.

Q: Three-Phase Industrial Motor

Power Range 4hp~10hp Operators 8 (Machine:5 /Wiring:3) Productivity 415 pcs (11 hr. & 95% Activity) Model Change <60 min. (5 opt.) Please swipe left and right to see the full form. K Client is a leading brand in industrial motor development, design, and manufacturing. Their products are widely used in electric vehicles, elevators, escalators, material handling equipment, floor cleaning equipment, wind power generation, lifting machinery, metallurgical equipment, and other industries. They are a heavyweight supplier in the global drive market. The production line is equipped with three sets of molds to accommodate different motor core specifications. Rapid mold change design reduces switching time for diversified production needs. The closed-loop streamlined design shortens material transfer time between stations and maximizes spatial utilization efficiency. According to K Client's data, it previously took 4 hours for a skilled technician to manually produce a 10HP motor. With the automated production line, a non-specialized equipment operator can produce 20 units of 10HP motors within 4 hours, increasing production capacity by 20-times.

Q: EV Traction Motor – Front Half

Power Range 265hp Operators 10 (Machine:2 /Wiring:8) Productivity 200 pcs (11 hr. & 95% Activity) Model Change <30 min. (3 opt.) Please swipe left and right to see the full form. N Client, a global leader in electric motor manufacturing, specializes in electric vehicle drive systems and is actively expanding in the global market. Initially, they planned to outsource the entire equipment for this project to other coil winding machine manufacturers. However, concerns arose regarding the coil winding and insertion processes. To address this, N Client's senior technical personnel from their Japanese headquarters conducted capability tests on GMW's insertion machine and molds. The tests demonstrated that GMW's design not only achieved a 92% slot filling rate for insertion but also optimized molds for other projects, offering comprehensive technical services. Consequently, N Client entrusted the critical processes to GMW, enabling GMW's official entry into the EV Traction Motor equipment industry. The project encompasses a fully servo-controlled slot paper insertion machine, vertical winding machine, insertion and inter-phase forming machine, automated stator handling systems, and custom stator carriers. The primary objective of the production line is to minimize human factors and ensure stable, efficient production of high-safety-rated EV motors. Ultimately, both the initial production line and subsequent delivery lines smoothly transitioned to mass production, granting N Client a competitive advantage in the EV Powertrain market ahead of other manufacturers.

Q: EV Traction Motor - Full Line

Power Range 165 HP Operators 20 (Machine:10 /Wiring:10) Productivity 80 pcs (8 hr. & 90% Activity) Model Change <30 min. (6 opt.) Please swipe left and right to see the full form. F Client is a leading brand in Taiwan specializing in the research, design, and manufacturing of industrial motors. In recent years, they have expanded into the development and production of EV motors and EV Powertrain systems, supplying renowned global EV manufacturers with related power systems. This project marks F's first automotive EV motor production line using automated equipment. The production line consists of slot paper insertion machines, vertical winding machines, coil insertion and inter-phase forming machines, pre-lacing forming machines, lacing machines, final forming machines, wire connection workstations, non-power flow lines, and customized stator carriers, etc. After the commencement of mass production, F informed us that, with the same specifications, their skilled manual coil insertion technicians previously took 8 hours to complete the production of one stator. However, with this production line, they achieve a remarkable production speed of one stator every 360 seconds, resulting in an average productivity increase of over 4 times.

Question 1

Single-Phase Surface Pump

Accepted Answer

Power Range 0.25hp~1hp Stator Operators 10 (Machine:3 /Wiring:7) Productivity 800~1100 pcs (10 hr. & 90% Activity) Model Change <30 min. (2 opt.)

Please swipe left and right to see the full form.

All specifications and designs are subject to change without notice.

W Customer is a leading surface pump manufacturing brand, specializing in the production of high-quality water pumps. While W Customer's existing stator supply met the required standards, their production capacity was limited. In order to enter the international market, W Customer has made the decision to invest in an automated production line for motor stators, aiming to fulfill a high volume of international orders in the future.

To address the future shortage of labor, the production line incorporates a stationary automated assembly line and four robotic arms. The line also utilizes dual-head automatic winding machines to improve efficiency and quality of the winding process. Additionally, a turntable coil insertion machine is employed to enhance material feeding efficiency, aligning with the daily production capacity plan. Furthermore, the introduction of automated welding machines has overcome the limitations of manual wire welding, ensuring stable welding quality. These technologies will enhance production efficiency and ensure product quality.

The implementation of an automated stator production line by W Customer is driven by the company's future development and market strategy. This investment has increased in-house production capabilities, improved delivery flexibility, and enhanced the company's competitiveness.

Question 2

Single-Phase Compressor Motor

Accepted Answer

Power Range 1.5 hp Operators 22 (Machine:5 /Wiring:17) Productivity 1800 pcs (11 hr. & 95% Activity) Model Change <30 min. (10 opt.)

Please swipe left and right to see the full form.

R Client, a leading global supplier in the compressor industry, operates large factories worldwide. With an annual production capacity of 45 million compressors and motors, they cater to renowned brands across residential, commercial, and industrial sectors. GMW has partnered with R for over 20 years, providing stator production equipment, lines, and global technical services. This enables them to achieve stable, highly automated production, reducing maintenance and labor costs.

GMW excelled using advanced equipment like servo paper insertion, dual-head vertical winding, servo coil insertion, multi-station coil forming, and inter-station material transfer systems. From conception to delivery, we completed the project in 6 months, optimizing equipment structure and software. Production efficiency improved from 33 to 20 seconds per unit, increasing daily capacity by almost 700 units.

Question 3

Three-Phase Industrial Motor

Accepted Answer

Power Range 4hp~10hp Operators 8 (Machine:5 /Wiring:3) Productivity 415 pcs (11 hr. & 95% Activity) Model Change <60 min. (5 opt.)

Please swipe left and right to see the full form.

K Client is a leading brand in industrial motor development, design, and manufacturing. Their products are widely used in electric vehicles, elevators, escalators, material handling equipment, floor cleaning equipment, wind power generation, lifting machinery, metallurgical equipment, and other industries. They are a heavyweight supplier in the global drive market.

The production line is equipped with three sets of molds to accommodate different motor core specifications. Rapid mold change design reduces switching time for diversified production needs.

The closed-loop streamlined design shortens material transfer time between stations and maximizes spatial utilization efficiency.

According to K Client's data, it previously took 4 hours for a skilled technician to manually produce a 10HP motor. With the automated production line, a non-specialized equipment operator can produce 20 units of 10HP motors within 4 hours, increasing production capacity by 20-times.

Question 4

EV Traction Motor – Front Half

Accepted Answer

Power Range 265hp Operators 10 (Machine:2 /Wiring:8) Productivity 200 pcs (11 hr. & 95% Activity) Model Change <30 min. (3 opt.)

Please swipe left and right to see the full form.

N Client, a global leader in electric motor manufacturing, specializes in electric vehicle drive systems and is actively expanding in the global market. Initially, they planned to outsource the entire equipment for this project to other coil winding machine manufacturers. However, concerns arose regarding the coil winding and insertion processes. To address this, N Client's senior technical personnel from their Japanese headquarters conducted capability tests on GMW's insertion machine and molds. The tests demonstrated that GMW's design not only achieved a 92% slot filling rate for insertion but also optimized molds for other projects, offering comprehensive technical services. Consequently, N Client entrusted the critical processes to GMW, enabling GMW's official entry into the EV Traction Motor equipment industry.

The project encompasses a fully servo-controlled slot paper insertion machine, vertical winding machine, insertion and inter-phase forming machine, automated stator handling systems, and custom stator carriers. The primary objective of the production line is to minimize human factors and ensure stable, efficient production of high-safety-rated EV motors. Ultimately, both the initial production line and subsequent delivery lines smoothly transitioned to mass production, granting N Client a competitive advantage in the EV Powertrain market ahead of other manufacturers.

Question 5

EV Traction Motor - Full Line

Accepted Answer

Power Range 165 HP Operators 20 (Machine:10 /Wiring:10) Productivity 80 pcs (8 hr. & 90% Activity) Model Change <30 min. (6 opt.)

Please swipe left and right to see the full form.

F Client is a leading brand in Taiwan specializing in the research, design, and manufacturing of industrial motors. In recent years, they have expanded into the development and production of EV motors and EV Powertrain systems, supplying renowned global EV manufacturers with related power systems.

This project marks F's first automotive EV motor production line using automated equipment. The production line consists of slot paper insertion machines, vertical winding machines, coil insertion and inter-phase forming machines, pre-lacing forming machines, lacing machines, final forming machines, wire connection workstations, non-power flow lines, and customized stator carriers, etc.

After the commencement of mass production, F informed us that, with the same specifications, their skilled manual coil insertion technicians previously took 8 hours to complete the production of one stator. However, with this production line, they achieve a remarkable production speed of one stator every 360 seconds, resulting in an average productivity increase of over 4 times.

Production Line

Technical Support

Slot Cell Insertion Machine

Coil Winding Machine

Coil and Wedge Insertion Machine

Coil Forming Machine

Coil Lacing Machine

Stator In-Slot Winding Machine

EV Traction Motor

Water Pump Motor

Fan Motor

Compressor Motor

Industrial Motor

Production

Production Line

Technical Support